The L-matrix GDS flatbed machine applies a conductive metal powder to the glass surface by means of a dynamic high-speed gas jet in a cold process. The powder particles permanently bond to each other and to the conductive glass coating with minimal contact resistance. In this way, a resilient electrical conductor - a so-called busbar - is applied to the glass and thus enables very good conduction and dissipation of high electrical currents.
These busbars can be applied in any desired and optimised layouts to enable the desired heat distribution in the glass. The busbars applied to the glass comply with European standards and have been a product successfully used on the market for years.
The L-matrix GDS applies conductive busbars at a speed of 40 mm/s. This allows the machine to be used in conjunction with the L-matrix LDC without reducing the overall output of heated glass production. The time needed to apply the busbars is usually shorter than the time needed to laser process the corresponding glass panel.
The warranty period of the L-matrix GDS is normally two years (depending on the terms of the contract. Particles of metal powder of a certain size are accelerated to high speeds in a special way. The stream of these particles is then directed at the glass surface at the desired angle, causing these particles to adhere to the glass in the form of a metallic band.
A small percentage of the particles cannot adhere to the glass for various reasons, but are immediately removed by the suction system directly in the spray zone and do not get into the environment.
A unique and patented spraying system for applying the busbar to the glass. It enables the metal busbars to be applied to the glass at a high speed and with great precision. These busbars do not require any additional processing after application - the wires can be soldered to the busbar immediately.
3 motors move the laser in the X, Y and Z coordinates. The motors provide the machining accuracy of 300 microns (0.3 mm) and it is this value that determines the accuracy of the overall system. Should a glass pane of 6 m length be processed (the so-called "jumbo" size), the maximum possible error in positioning will not exceed 300 microns.
The work surface guarantees that the glass is not damaged and is resistant to laser radiation for a long time if the service and maintenance plan is followed. The work surface is equipped with an air cushion that serves as both a transport clamp and a suction clamp during positioning or loading/unloading. The air cushion is used for easy transport or positioning of the glass, while the suction clamp holds the plate for accurate processing.
|Spraying speed||40 mm²/s|
|Spraying material||copper, zinc, aluminum|
|Width||min 5 ± 0,5 mm|
|Thickness (over the glass surface)||up to 100 micron|
|Cross-section of the busbar||0,4 mm²|
|Adhesion to the surface||up to 80 Pa (kg/cm²)|
* Values are given without regarding time of positioning
|Glass marking||ext. option|
|Light barrier||ext. option|
|Safety fencing||ext. option|